Custom Harmonicas by Andrew Zajac
The most expressive harmonicas

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  • Flatness is fundamental (Black Combs)

Flatness is fundamental (Black Combs)

By Andrew | 7:57 AM EST, Sat January 17, 2026
  • Andrew's Blog

After being flattened by hand, my combs sometimes stick together and are ridiculously hard to pull apart. I'm serious. This is a problem that slows me down as I produce these combs.
The available space between two of my Black combs is almost zero. The water in between finds its way into microscopic gaps. With only a potential space between the two combs, atmospheric pressure creates a vacuum between both combs on top of the adhesive and cohesive forces.
Flatness is fundamental. It's the foundation of a loud, powerful instrument.

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Custom diatonic harmonicas, Hohner Affiliated Customizer.
I customize Hohner Marine Band, Rocket, Special 20, and Golden Melody harmonicas.
Andrew Zajac, Kingston Ontario, Canada.
I use a continuous quality improvement process. I use regular evaluation and incremental steps to strive for constant improvement.
Website, text, photos, videos, download documents, designs and products by Andrew Zajac are licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
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